Complex PCBA: 72 Hour Prototype

Sanmina delivered a complex 26” x 24” test system PCBA with 77,000 solder joints & multiple BGAs in 72 hours. The board was manufactured using SMT, SPI, AOI, selective wave & press fit, tested with flying probe & inspected with 3D X-ray.

Miniature Flex & Rigid Flex PCBA

Sanmina developed custom tooling & handling procedures for an odd form flex & rigid flex PCBA, performed a potting operation & assembled the 0.5” x 2” PCBA into a hand held communication device within one day.

Long Form Factor OSP Finish PCBA

Sanmina delivered a complex networking PCBA within 72 hours.
The board had multiple BGAs, a long form factor (28” x 14”)
and required an OSP surface finish.

Quick Turn Components

The Sanmina purchasing team delivered 350 different component part numbers to the production line in 2 days using an established global network of manufacturers, distributors and internal world-wide inventory.

Quick Turn Systems Build

Sanmina’s modular prototype box build line enabled full systems assembly, functional test & debug of a communications system with multiple PCBAs, power supply, cables & enclosure within 24 hours of PCBA availability.

Quick Turn Enclosure Build

A leading multimedia OEM needed a complex metal enclosure produced in 2.5 weeks. Sanmina provided DFM recommendations, modified turret tools, developed pancake tools and fabricated the enclosure in 2 weeks.

Complex Enclosure Prototype in 5 Weeks

Sanmina developed the tooling, manufactured the chassis, assembled the system level cabinets, integrated a complex mid-plane & delivered the first prototype in five weeks, one week ahead of schedule.

Automotive Supply Chain Recovery

Sanmina helped a tier one automotive OEM recover from a critical supply chain problem which had the potential to halt automobile production. Sanmina started volume production at a run rate of 2,500 PCBAs per day within 4 days.

Integrated Manufacturing – Simplified Prototype

Sanmina’s ability to manufacture the PCB, fabricate the metal enclosure, assemble the PCBA, build and test the complete system simplifies prototype and accelerates time to market.

Quick-Turn Prototyping

Sanmina’s regional quick-turn prototyping facilities bring decades of product experience to help both large and emerging companies prototype high technology products. Experienced, local engineering and manufacturing teams provide fast material acquisition, process and test development, and 72 –120 hour cycle time. Sanmina’s ability to efficiently fabricate components and assemble and test complete systems simplifies the prototype process and accelerates time to market.

As a Tier 1 EMS company Sanmina provides the additional benefits of a complete, “one-stop” manufacturing solution, easy transition to regional and global manufacturing in 75 Sanmina facilities, product design, and DFx/DFM analysis.

Create a more efficient production timeline with Sanmina’s quick-turn prototyping solutions. Contact us

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